AS/NZS 3112: Plugs and Socket-Outlets Test Solution

Issuing time:2025-06-05 09:51Author:Pego ElectronicsSource:Pego Electronics

About AS/NZS 3112

As essential electrical accessories in households and workplaces, the safety and reliability of power plugs and outlet-sockets are of utmost importance. AS/NZS 3112 is a safety standard for plugs and sockets jointly developed by Standards Australia (AS) and Standards New Zealand (NZS), fully titled AS/NZS 3112: 2017 Approval and test specification-Plugs and socket-Outlets. The standard specifies the safety design, performance criteria, and testing requirements for plugs and socket-outlets in household and similar applications, aiming to ensure the safe use of electrical equipment and prevent risks such as electric shock and fire. It applies to plugs and socket-outlets for household and similar purposes with not exceeding 500V and a rated current not exceeding 32 A.


Test Items of AS/NZS 3112

The AS/NZS 3112 standard includes highly detailed testing items, including but not limited to:   

- Terminals and internal connections: Inspecting the reliability of terminals and internal connections.   

- Pins: Checking the fixing methods and mechanical strength of pins.   

- Insulating materials: Testing the heat resistance and corrosion resistance of insulating materials.   

- Power supply flexible cords: Inspecting the inlet methods of power supply flexible cords and strain relief clamps.   

- Markings: Verifying the clarity and accuracy of product identification.   

- Electrical safety test: Ensuring the voltage withstand and insulating resistance capability of power plugs and socket-outlets.   

- Temperature rise test: Checking the temperature rise of plugs and socket-outlets to ensure they do not overheat.


Testing Equipment Involved in AS/NZS 3112

As a fundamental standard for electrical safety in the Australia-New Zealand region, AS/NZS 3112 ensures user safety in electricity use by strictly regulating the design, production, and testing processes of plugs and socket-outlets. For manufacturers, importers, and consumers, understanding this standard helps ensure product compliance or select safe and reliable electrical equipment. The following are the testing items covered by this standard.


AS/NZS 3112 : 2017 Clauses and figuresCorresponding testing equipment from Pego
Section 2 Plugs
2.8 Ratings and dimensions of low voltage plugs

Gauge for Flat and Round Pin Plugs (Figure F1)

Gauge for Two-Pin Flat-Pin 125V Max. Plugs (with parallel Pins) (Figure B1)

Gauge for Three-Pin 250V Max. Flat-Pin Plugs
2.13 Test on Plugs

Insulation resistance tester 500V/5mΩ(Subclause 2.13.2)

Withstand Voltage Tester 5KV (Subclause 2.13.3)

Tumbling barrel (Subclause 2.13.7.1)

Pin Bending Test Apparatus (Subclause 2.13.7.2 & Figure 2.9)

Plane Wooden Board for Plug Temperature Rise Test   (Subclause 2.13.8)

Pin Clamping Units for Temperature Rise Test (Subclause 2.13.8)

Plug Pins Fixation Verifying Test Apparatus (Subclause 2.13.9.2)

IP Rating Testing Equipment (Subclause 2.13.10)

Glow Wire Tester (Subclause 2.13.11)

Flexing Test Apparatus (Subclause 2.13.12.2)

High Temperature Pressure Test Apparatus (Subclause 2.13.13.2 & figure 2.5)

Heating Cabinet (Subclause 2.13.13.2)

Temperature and Humidity Test Chamber (Subclause 2.13.13.3)

Low Temperature Impact Test Apparatus (Subclause 2.13.13.5 and figure 2.6)

Apparatus for Abrasion Test on Insulating Sleeves of Plug Pin (Subclause 2.13.13.6 and figure 2.7)
Section 3 Socket-Outlets
3.3 Socket-Outlet Contacts

Gauges for Depth of Contact Tests (Subclause 3.3.4 & Figure 3.1 (a) (b) (c))

Gauge for Depth of Contact Tests (Subclause 3.3.4 & Figure 3.1 (d) (e) (f))

3.8 Prevention of Contact With Live Pins

Standard Test Finger (Subclause 3.8.1)

Three-Pin Test Plug for Checking Three-Pin Flat Pin 250V Max. Socket-Outlets Against the standard Test Finger (Subclause 3.8.1 & figure c1)

Three-Pin Test plug with Flat and Round Pins (Subclause 3.8.1 & figure G1)

Three-Pin Test Plug with Flat Pins for Abnormal Insertion Test ((Subclause 3.8.2 & Appedix D)

3.14 Tests for Socket-Outlets

Insulation Resistance Tester   (Subclause 3.14.2 & 3.14.6)

Withstand Voltage Tester (Subclause 3.14.3)

Socket-Outlet Breaking Capacity and Normal Operation Testing Machine (Subclause 3.14.4)

Power Load Cabinet (Subclause 3.14.4)

Test Plug with Brass Pins for Temperature Rising Test (Subclause 3.14.5 & Figure 2.1)

Earth Resistnace Tester (Subclause 3.14.7)

Test Pin Gauge for Withdrawal Force Test of Each Socket Contact (Subclause 3.14.8.1 & Figure 3.10)

Three Pin Gauge for Checking the Resistance to Lateral Strain (Subclause 3.14.8.2 (a) & figure 3.6)

Two Pin Gauge for Checking the Resistance to Lateral Strain (Subclause 3.14.8.2 (a) & figure 3.7)

Maximum Withdrawal Force Test Gauges (Subclause 3.14.8.3 & Figure 2.1 (a1))

Jointed Test Finger (Subclause 3.14.10.1)

Dust Chamber (Subclause 3.14.10.2)

Glow-Wire Tester (Subclause 3.14.11)

Test Probe 11 with 50N Force (Subclause 3.14.12.4)

Annex JSmall Test Finger/Test probe 19 (Subclause J4.8.1)
Appendices and Figures
Figure A1 - Gauge for Three-Pin Flat-Pin PlugsGauge for Three-Pin Flat-Pin Plugs
Figure B1-Gauge for Two-Pin Flat-Pin 125V Max Plugs (with parallel Pins)Gauge for Two-Pin Flat-Pin Plugs with Parallel Pins
Figure C1 - Three-Pin Test Plug for Checking Three-Pin Flat Pin 250V Max. Socket-Outlets Against the standard Test Finger in Accordance with Caluses 3.3.4 and 3.8.1Three-Pin Test Plug with Flat Pins for Full Insertion Test and the Finger Test During Normal Insertion Test
Appendix D Three-Pin Test Plug with Flat Pins for Abnormal Insertion TestThree-Pin Test Plug with Flat Pins for Abnormal Insertion Test
Figure F1 Gauge for Flat and Round Pin PlugsGauge for Flat and Round Pin Plugs
Figure G1 Three-Pin Test plug with Flat and Round Pins for Tests to Clause 3.3.4 and 3.8.1Three-Pin Test Plug with Flat and Round Pins for the Full Insertion Test and The Finger Test During Normal Insertion Test
Figure K1 Test FingernailTest Fingernail
Figure 2.2 Apparatus for Flexing TestFlexing test apparatus
Figure 2.5 Pressure Test Apparatus For Insulation on Insulated Plug Pins at High TemperaturePressure Test Apparatus For Insulation on Insulated Plug Pins at High Temperature
Figure 2.6 Impact Test Apparatus for Insulation on Insulated Plug Pins at Low TemperatureImpact Test Apparatus for Insulation on Insulated Plug Pins at Low Temperature
Figure 27 Abrasion Test Apparatus for Insulation on Insulated Pin Plugs Abrasion Test Apparatus for Insulation on Insulated Pin Plugs
Figure 2.8 Application Force for Pin Bending TestPin Bending Test Apparatus
Figure 2.9 Mounting of Plug for Temperature Rise TestMounting of Plug for Temperature Rise Test
Figure 2.10 Pin Clamping units for Temprature Rise Test Pin Clamping units for Temprature Rise Test
Figure 3.1 Gauge for Depth of Contact TestsGauge for Depth of Contact Tests
Figure 3.6 Device for Checking the Resistance to Lateral Strain (Three -Pin Gauge) Device for Checking the Resistance to Lateral Strain (Three -Pin Gauge)
Figure 3.7 Device for Checking the Resistance to Lateral Strain (Two-Pin Gauge)Device for Checking the Resistance to Lateral Strain (Two-Pin Gauge)
Figure 3.10 Contact Independence Test PinContact Independence Test Pin


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